The Spindle Health Monitoring System is used to expand and enhance spindle diagnostics according to vibration and temperature analysis. The miniaturized system can be affordably installed directly or retrofitted within your spindle ensuring real-time monitoring, as well as reducing the machine downtimes by predicting malfunctions.
Our Spindle Health Monitoring System provides monitoring of machine spindles at scale for emerging symptoms of bearing and temperature anomalies.
Benefits of a spindle health monitoring system include:
A spindle monitoring system can be added to spindles at your location or ours. For additional protection, invest in a PrecisionCare℠ 24-month precision careSM -This warranty and protection plan and decide.
DASHBOARD
Visualize real-time monitoring of all machines.
Tailor to specific machines.
CHECK-UP
Maintain the spindle in optimum health utilizing the continuous spindle life monitoring algorithm which is computed by using real-time vibration and temperature values.
EMERGENCY STOP ALERTS
Fast digital output (<1ms) for connection to the machine emergency stop.
HISTORY & TRENDS
Review events to look at spindle history, all alarms and warnings, check-up, power on, shutdowns and modifications to the device parameters.
The hybrid MEMS technology 3D piezoelectric guarantees complete signal analysis on a wide band. The presence of a microprocessor with integrated memory allows local detection and storage of collision phenomena, imbalance, overloads, anomalies of the working cycle, tool wear and bearings diagnostics.
TECHNICAL DATA | |
Sensor dimensions with connector | M12 x 1.0 - L 41mm* |
Sensor dimensions with integrated cable | M12 x 1.0 - L 32mm* |
Sensor dimensions with integrated cable | M16 x 1,5 - L 22mm* |
Length of the built-in cable | 5m / 16ft** |
Built-In Triaxial Sensor | MEMS ±16g 1,000 Hz |
Built-In Mono-Axial Sensor | Piezo-electrically ±50g 10kHz |
Operating temperature | -40÷85°C (-40 TO 185°F) |
Shock resistance | 10,000 g |
Networking | Modbus TCP or RTU on RS485 |
*The Sensor is available in 3 sizes, to allow all types of installation in the machine tool.
**Optional extensions available: 10m/32 ft, 20m/65 ft, 30m/98 ft.
Our trained spindle experts are available to help solve your production challenges.
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