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Spindle Health Monitoring

The Spindle Health Monitoring System is used to expand and enhance spindle diagnostics according to vibration and temperature analysis. The miniaturized system can be affordably installed directly or retrofitted within your spindle ensuring real-time monitoring, as well as reducing the machine downtimes by predicting malfunctions.

Our Spindle Health Monitoring System provides monitoring of machine spindles at scale for emerging symptoms of bearing and temperature anomalies.

Benefits of a spindle health monitoring system include:

  • Visualization of real-time monitoring of all machines
  • Emergency Stop-Warnings
  • Maintaining the optimum state of the spindle with the help of the algorithm for the continuous Monitoring of the spindle life, on the basis of real-time vibration - and temperature values is calculated
  • A view of past events relating to the spindle, all alarms and warnings, control, and power - off operations, and Changes to device parameters

A spindle monitoring system can be added to spindles at your location or ours. For additional protection, invest in a PrecisionCare℠ 24-month precision careSM -This warranty and protection plan and decide.

PDS Spindle Health Monitoring System

DASHBOARD

Visualize real-time monitoring of all machines.

Tailor to specific machines.

CHECK-UP

Maintain the spindle in optimum health utilizing the continuous spindle life monitoring algorithm which is computed by using real-time vibration and temperature values.

EMERGENCY STOP ALERTS

Fast digital output (<1ms) for connection to the machine emergency stop.

HISTORICAL DATA & TRENDS

Review events to look at spindle history, all alarms and warnings, check-up, power on, shutdowns and modifications to the device parameters.

Compact. Integrated.

The hybrid MEMS technology 3D piezoelectric guarantees complete signal analysis on a wide band. The presence of a microprocessor with integrated memory allows local detection and storage of collision phenomena, imbalance, overloads, anomalies of the working cycle, tool wear and bearings diagnostics.

TECHNICAL DATA
Sensor dimensions with connector M12 x 1.0 - L 41mm*
Sensor dimensions with integrated cable M12 x 1.0 - L 32mm*
Sensor dimensions with integrated cable M16 x 1,5 - L 22mm*
Length of the built-in cable 5m / 16ft**
Built-In Triaxial Sensor MEMS ±16g 1,000 Hz
Built-In Mono-Axial Sensor Piezo-electrically ±50g 10kHz
Operating temperature -40÷85°C (-40 TO 185°F)
Shock resistance 10,000 g
Networking Modbus TCP or RTU on RS485

*The Sensor is available in 3 sizes, to allow all types of installation in the machine tool.
**Optional extensions available: 10m/32 ft, 20m/65 ft, 30m/98 ft.

Maximize Uptime with PDS’ Predictive Maintenance

Preventive spindle monitoring systems to be installed at the customer's request, the spindle repair to the spindle.

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Our trained spindle experts are available to help solve your production challenges.

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Oststrasse 68
32051 Herford
Germany
+49 (0) 5221 / 69 44 00 +49 (0) 5221 / 69 44 029

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